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Industrial Biomass Boiler Upgrade: Innovative Solutions for Efficient Biomass Residue Combustion

Industrial Biomass Boiler Upgrade: Innovative Solutions for Efficient Biomass Residue Combustion

Unlike traditional biomass fuels, biomass crushed materials and other residue-based biomass fuels often have high moisture content and low calorific value. This makes them prone to unstable combustion, slagging, and low efficiency. To tackle these challenges, we have developed a biomass boiler specifically designed to handle such fuels, ensuring stable and highly efficient combustion.

Technological Innovation | Enhancing Combustion Efficiency & Reducing Operating Costs

By integrating optimized combustion chamber design and intelligent control systems, our biomass boiler efficiently adapts to different types of biomass crushed materials, ensuring complete combustion and minimizing energy waste.

  1. High-temperature cyclone combustion technology – Increases combustion temperature to ensure complete fuel utilization and reduce waste.
  2. Automatic fuel feeding adjustment – Smartly regulates fuel input based on moisture content and calorific value, optimizing combustion conditions.
  3. High-efficiency heat recovery system – Uses secondary air combustion and waste heat recovery to enhance thermal efficiency and cut operational costs.

 

Economic & Environmental Benefits | How Biomass Boilers Help Businesses Save Costs

Biomass boilers enable businesses to use their own biomass crushed materials as fuel, reducing reliance on traditional energy sources, lowering operating costs, and improving environmental compliance.

  1. Cost Savings
  • Directly utilizing in-house biomass crushed materials as fuel significantly reduces procurement costs.
  • Each ton of biomass residue can generate 2.5–3.5 tons of steam, ensuring high thermal efficiency and cost-effectiveness.
  1. Energy Efficiency & Environmental Protection
  • Biomass crushed materials, consisting mainly of sawdust, wheat bran, and corncobs, are renewable and nearly carbon-neutral, aligning with environmental regulations.
  • A 20 t/h biomass boiler can consume 70 tons of biomass residue daily, totaling 21,000 tons per year, reducing waste accumulation and environmental impact.

Wide Applications | Biomass Boilers Supporting Southeast Asia’s Green Industrial Transition

Currently, biomass boilers are widely used across various industries, with particularly strong adoption in Malaysia and Thailand. For example:

  • Food processing industry – Uses biomass boilers to provide stable heat supply, reducing dependence on natural gas and coal.
  • Wood processing & paper mills – Fully utilize sawdust, bark, and other residue-based biomass fuels, cutting energy costs.
  • Chemical & textile industries – Ensure continuous and stable heat supply for production lines while meeting environmental regulations.

Biomass boilers not only reduce corporate energy costs but also comply with environmental policies, making them a crucial choice for sustainable industrial development. Particularly in Malaysia and Thailand, where governments are actively promoting green energy transitions, the industrial boiler market holds significant growth potential. If your business aims to cut energy expenses while meeting environmental standards, our biomass boiler is the ideal solution!

Wade Zhang

CEO of Taishan Group Taian Boao International Trade Co., Ltd. 30 years experience in Global industrial boiler market,  Over 300 boiler projects experience, including 21+ EPC projects. Projects span 30+ countries & regions, involving industries such as nuclear power, energy & electricity, municipal heating, mining, textiles, tires etc.

Industrial Biomass Boiler Upgrade: Innovative Solutions for Efficient Biomass Residue Combustion Read More »

Optimized Biomass Boiler for Efficient Processing of Biomass Shredded Fuel

Optimized Biomass Boiler for Efficient Processing of Biomass Shredded Fuel

In recent years, the demand for biomass boilers has surged in industrial sectors due to their environmental benefits and cost-effectiveness. Especially in regions such as Indonesia and Vietnam, where biomass resources are abundant, industrial boilers designed for biomass shredded fuel have become a preferred choice for sustainable energy solutions.

Exceptional Performance in Biomass Shredded Fuel Processing

Our advanced biomass boiler is engineered to efficiently handle biomass shredded fuel, a type of processed fuel derived from agricultural and forestry residues. Unlike conventional industrial boilers, which may struggle with inconsistent fuel sizes and moisture content, our system is optimized to ensure stable combustion, high thermal efficiency, and reduced emissions.

  • High Adaptability: The combustion chamber is designed to accommodate biomass shredded fuel of varying sizes and moisture levels, ensuring optimal energy output.
  • Automated Fuel Feeding System: Enhances efficiency and reduces manual labor, making it ideal for large-scale industrial applications.
  • Lower Emissions: The innovative combustion technology minimizes pollutants, aligning with global environmental standards.

Application Scenarios and Market Expansion

Industries in Indonesia, Vietnam, and other Southeast Asian countries have increasingly adopted biomass boilers to replace traditional fossil fuel industrial boilers. These regions have abundant biomass shredded fuel sources, including palm kernel shells, coconut husks, and wood chips, making biomass boilers a cost-effective and sustainable energy solution.

  • Food Processing Industry: Ensures consistent steam supply for drying, sterilization, and processing.
  • Textile and Chemical Plants: Provides stable heat energy with lower operational costs.
  • Power Generation Facilities: Contributes to sustainable electricity production.

Environmental and Economic Benefits

Switching to biomass boilers powered by biomass shredded fuel offers both economic and environmental advantages:

  • Cost-Effectiveness: Biomass fuel is significantly cheaper than fossil fuels, reducing long-term energy expenses for industries.
  • Carbon Reduction: Biomass combustion emits considerably lower carbon compared to coal and gas, supporting global climate goals.
  • Government Incentives: Countries like Malaysia and Thailand provide subsidies and tax benefits for industries adopting biomass boiler technology.

As industries move towards cleaner energy solutions, the adoption of biomass boilers optimized for biomass shredded fuel continues to grow, especially in Indonesia, Vietnam, and Southeast Asia. With superior efficiency, economic advantages, and environmental benefits, these industrial boilers represent the future of sustainable energy.

Wade Zhang

CEO of Taishan Group Taian Boao International Trade Co., Ltd. 30 years experience in Global industrial boiler market,  Over 300 boiler projects experience, including 21+ EPC projects. Projects span 30+ countries & regions, involving industries such as nuclear power, energy & electricity, municipal heating, mining, textiles, tires etc.

Optimized Biomass Boiler for Efficient Processing of Biomass Shredded Fuel Read More »

Biomass Boiler Manufacturers Won Chinese Boiler Manufacturing Trust Brand

Biomass Boiler Manufacturers Won Chinese Boiler Manufacturing Trust Brand

Biomass Boiler Manufacturers Taishan Group participated in the coal red boilers ultra-low emission and urban clean and efficient heating summit forum on April 26-27, 2018. Coal Fired Boiler Manufacturers Taishan Group was one of the first batch of Chinese Boiler Manufacturing Trust Brands in the forum.

As one of the famous Biomass Boiler Manufacturers in China, Taishan Group demonstrated outstanding products, typical achievements and advanced technologies in gas red boiler, pulverized coal red boiler, refuse incinerator, biomass boiler in recent years. Taishan Boiler will continue to adhere to the concept of “Customer First, Quality First”. Besides, it will fully implement quality improvement actions and strictly abide by relevant national laws and regulations. Taishan will strictly implement national steam boiler and hot water boiler standards and establish and improve quality management system. In addition, it will carry forward advanced quality management methods and improve biomass boiler quality tractability system.
Finally, Taishan will safeguard the reputation and maintain a fair and just competitive order in the industrial boiler industry.

新闻6.1
Introduction to Biomass Boiler Manufacturers Taishan Group

Biomass Boiler Manufacturers Taishan Group is one of the National High-Tech Enterprises of 2017. R&D investment, excellent industrial boilers innovation capabilities, excellent results conversion capabilities and sound rules and regulations. Up to now, the whole Group has three national high-tech companies, one national technical center and three provincial technical
centers. This honor fully reflects the leading position of Taishan Group in the industrial boilers industry, and further enhances own brand value. In the future, Taishan Group will treat this as a new starting point, continue to increase R&D investment. Besides, it will strive to provide customers with more optimized solutions through continuous innovation in technology and management. Finally, it will create value for users, and promote the transformation and upgrading of enterprise.

新闻6.2

National key R&D project “Pollutant Ultra-Low Emission Technology” pilot test seminar was held at Taishan Group. Taishan Group undertook the establishment and testing of a pilot test platform for the entire project. The test system was in the Biomass Boiler Manufacturers’ steam boiler room, including a 2t/h vertical pulverized coal red boiler, upgrading coal /
biomass boiler, coupled electric-bag composite dust collector, semi-dry desulfurization and denitri cation device. The research group agreed to establish a collaboratory between Tsinghua University and Taishan Group at the coal red steam boiler room.

This project is the first national key R&D project that Biomass Boiler Manufacturers Taishan Group ever participated in. Certainly, this project will play an important role in improving the influence and competitiveness of Taishan Boiler.

Norma Wang

Taishan Group website editor, specializing in international marketing. Focus on the global market of industrial boilers.

Biomass Boiler Manufacturers Won Chinese Boiler Manufacturing Trust Brand Read More »

Biomass Steam Boilers CE Certification Process

Biomass Steam Boilers CE Certification Process

 

1.1 Pre-Certification

Biomass Steam Boilers CE certication process is quite complicated, below are a few
key points. Thus everyone may have a preliminary understanding of the certification
process.
The company shall firstly select a suitable authorized body (Noti ed Body) and entrust
them to carry on the certification over biomass steam boilers. Specific certification mode is determined by the two parties through consultation.

1.2 Data to be Submitted for Certification

After signing the contract, NB will request the manufacturer to submit data for
conformation, including basic data of manufacturer, basic data of the biomass steam
boilers, list of major parts, main mechanical and electrical drawings, related calculation book, welder and NDE personnel quali cation, major pressure part material certificate, risk assessment analysis report, description of safety protection device in mechanical system, product self-declaration (conformity statement), etc. After conformation of these data, NB will perform relevant on-site inspection, including personnel, equipment, steam boiler performance test, etc. They will issue relevant certi cates after conforming compliance with the requirement of each directive.

1.3 Design Standard for Certified biomass steam boilers

As mentioned earlier, PED is not a mandatory technical standard, it only stipulates basic safety requirements for the biomass boiler. The manufacturer can select a design and manufacture standard according to the actual situation. For export steam boiler, domestic manufacturers generally choose ASME code for design and manufacture, since it is relatively close to the requirements of foreign countries. Some users need biomass steam boiler with ASME stamp, so manufacturer will choose ASME code as the basis for design.

技术6

1.4 Material Requirements for Certified biomass steam boilers

No material from non-EU countries (including ASME materials) has yet been approved in
Europe or produced in accordance with European standard. Hence in practice, the
material for pressure part is selected via material evaluation and Particular Material
Appraisal by NB.

1.5 Electrical Directives

For small steam boiler, the motor of water pump, fan and oil pump shall have CE
certificate. Other electrical parts (such as solenoid valve, transformer, etc.) whose
service voltage is within the directive (AC 50-1000V, DC 75-1500V) also need CE
certificate.
In addition, LVD specifically requires an emergency stop button on the control panel.
The emergency stop button shall be able to cut o the power supply at the fastest
speed.

1.6 MD Directives

European Union’s requirements for the machinery safety is equally stringent. All risk-prone areas shall have warning label, the pipeline shall indicate the fluid type and direction. NB inspectors will timely put forward during certification, and manufacturers shall rectify according to the provisions.

1.7 Final CE Certification Result

After all the design, manufacturing, test, compliance review are quali ed, CE certification
of small biomass boiler is over. The biomass steam boilers meeting EU export condition
shall have EMC certificate, MD certificate, B certificate, F certificate. The nameplate shall have PED nameplate and MD nameplate, and PED nameplate shall have CE mark with NB code.

Wade Zhang

CEO of Taishan Group Taian Boao International Trade Co., Ltd. 30 years experience in Global industrial boiler market,  Over 300 boiler projects experience, including 21+ EPC projects. Projects span 30+ countries & regions, involving industries such as nuclear power, energy & electricity, municipal heating, mining, textiles, tires etc.

Biomass Steam Boilers CE Certification Process Read More »

Bagasse Boiler Customer from Thailand Visited Taishan Group

Bagasse Boiler Customer from Thailand Visited Taishan Group

Bagasse boiler is a kind of biomass boiler burning bagasse from sugarcane. Bagasse is the brous material remaining after the sugar juice has been crushed and squeezed from the sugarcane. A typical application for biomass power generation is utilization of the bagasse in sugar mill. By virtue of steam turbine and generator, the steam from the bagasse boiler can produce electricity for in-house use, and the exhaust steam can be used as process heat for sugar processing.

新闻5.1

In the early of June 2019, KTIS Group from Thailand came to Taishan Group for visiting. The focus is on 2*38MW bagasse boiler power plant project in CHABA. The whole power plant includes two sets 200t/h CFB boilers, two sets 38MW extraction condensing steam turbines and two sets 38MW water-cooled air-cooled three-phase synchronous generators. The biomass boiler output steam parameter is 200ton/h, 10.5 MPa,  540℃, and steam turbine inlet steam parameter is 200ton/h, 10.3 MPa, 535℃.

新闻5.2

KTIS is the third largest sugar making enterprise in Thailand and a very powerful international sugar company in the world. The manufacturing process of sugar from sugarcane is a process that yields various by-products. KTIS Group has invested in a factory producing paper pulp from bagasse, ethanol from molasses, and a biomass power plant using bagasse from sugar mills as a raw material. In addition, the business has been designed to add value to various raw materials in the business networks without depending on external sources, which results in business stability and low risk in raw material shortage.

Moreover, KTIS Group also has Kaset Thai factory with a maximum capacity of approximately 50,000 tons of sugarcane per day, which is considered to be the sugar mill with the world’s largest production capacity. Such productivity has resulted in a large number of various by-products that can reduce constraints in business expansions to related industries.

Norma Wang

Taishan Group website editor, specializing in international marketing. Focus on the global market of industrial boilers.

Bagasse Boiler Customer from Thailand Visited Taishan Group Read More »

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